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IOM035GVAE1313
Automation Solutions for oil & gas, defense and aviation applications
Installation and Operations Manual
Dispatch and Fuels Accounting
8315 Tank Gate Interface
The 8315 scans up to 50 L&J tank gauges or
transmitters (on a single channel) via L&J
Technologies® Tankway protocol
DVR Firmware Version: LJGT1_11
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Strona 1 - 8315 Tank Gate Interface

IOM035GVAE1313Automation Solutions for oil & gas, defense and aviation applicationsInstallation and Operations ManualDispatch and Fuels Accounting

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Contentsviii Installation and Operations Manual

Strona 3 - Disclaimer of Warranties

Using ViewRTU Tank Gate Interface90 Installation and Operations ManualNote Double-left clicking on the input source or the output destination icon all

Strona 4 - Terms of Use

8315 TGI TroubleshootingVarec, Inc. 918 Troubleshooting8.1 OverviewThis chapter describes the procedures used to isolate hardware faults. Three push-

Strona 5 - Safety Precautions

Troubleshooting Tank Gate Interface92 Installation and Operations Manual8.2.2 LED Displays under Abnormal ConditionsThe table below lists the abnormal

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8315 TGI TroubleshootingVarec, Inc. 938.2.4 Performing a Hard ResetA ‘Hard Reset’ clears the Tank Gate Interface’s database. The following procedure

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Troubleshooting Tank Gate Interface94 Installation and Operations Manual5. The LEDs will light (and remain steady) to indicate the address. For examp

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8315 TGI TroubleshootingVarec, Inc. 95• Replace and tighten the case cover.• Turn on power and test with PC and ViewRTU. • Close the enclosure doo

Strona 9 - Varec, Inc. vii

Troubleshooting Tank Gate Interface96 Installation and Operations Manual

Strona 10 - Contents

8315 TGI Appendix - Order CodesVarec, Inc. 97A Appendix - Order CodesNote 1: If 'No Enclosure' is selected, then 'No DC Power Supply&a

Strona 11 - 1Overview

Appendix - Order Codes Tank Gate Interface98 Installation and Operations Manual

Strona 13 - 1.4.10 Storage temperature

8315 TGI OverviewVarec, Inc. 11OverviewThe 8300 series Tank Gate Interface acts as a tank gauge interface for data acquisition and host gateway for t

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Varec, Inc. • 5834 Peachtree Corners East, Norcross (Atlanta), GA 30092 USATel: +1 (770) 447-9202 • Fax: +1 (770) 662-8939www.varec.com© 2006 Varec,

Strona 15 - 2 Hardware

Overview Tank Gate Interface2 Installation and Operations Manual1.3 ApplicationsThe 8300 series Tank Gate Interface is ideally suited for Tank Farm, T

Strona 16 - Hardware Tank Gate Interface

8315 TGI OverviewVarec, Inc. 31.4.7 Surge protection• Gas Discharge Tubes (GDTs) and clamping diodes on all field inputs, power supply inputs and co

Strona 17 - 2.2.1 Power Supply

Overview Tank Gate Interface4 Installation and Operations Manual

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8315 TGI HardwareVarec, Inc. 52 HardwareThe Tank Gate Interface consists of an enclosure, motherboard, single tank gauge interface module and connect

Strona 19 - 2.2.2 Switches and Indicators

Hardware Tank Gate Interface6 Installation and Operations ManualFigure 2-2: The Tank Gate Interface MotherboardFigure 2-3: Tank Gate Interface Functio

Strona 20 - 2.2.3 Communications

8315 TGI HardwareVarec, Inc. 72.2.1 Power Supply• Unit AC Power terminal block (J2)• Surge Protection terminal block (J4)• Field Power terminal b

Strona 21 - 2.2.3.1 COM0 (J7)

Hardware Tank Gate Interface8 Installation and Operations Manual2.2.1.3 Field Power (VFIELD) terminal block (J3)The Field Power terminal block, referr

Strona 22 - Figure 2-13: COM1 SW1 Switch

8315 TGI HardwareVarec, Inc. 92.2.1.5 AC Power Fuses (F1,F2)The AC Power Fuses provide protection for the AC input power. The two fuses, F1 and F2, a

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Hardware Tank Gate Interface10 Installation and Operations Manual• Re initialize System Hardware• Clear Scratch Memory• Verify Database and Re init

Strona 25 - 3.2 Description

8315 TGI HardwareVarec, Inc. 11Figure 2-10: COM1 J5 Terminal Block2.2.3.1 COM0 (J7)COM0 is an RS-232 port for use in diagnostic testing/local program

Strona 26 - Address 1 Shown

Hardware Tank Gate Interface12 Installation and Operations ManualThe choice of RS-232 or RS-485 is determined by the COM RS-232/RS-485 Selection Switc

Strona 27 - 3.2.2 LED Indicators (D1-D6)

8315 TGI HardwareVarec, Inc. 13For RS-485, set the Hardware Handshaking Switch SW1 to the ‘A’ position. Refer to the following table:.Table 2-1: Tank

Strona 28 - Figure 3-5: Application

Hardware Tank Gate Interface14 Installation and Operations ManualFigure 2-14: COM1 Cable without RTS/CTSNote COM1 is not available on the 8315 Tank Ga

Strona 29 - 4 Software Description

8315 TGI 8215 L&J Tankway Communications Interface ModuleVarec, Inc. 153 8215 L&J Tankway Communications Interface ModuleThis communications

Strona 30 - 4.1.7 Database Manager

8215 L&J Tankway Communications Interface Module Tank Gate Interface16 Installation and Operations ManualFigure 3-1: L&J Tankway Tank Gate Int

Strona 31 - 4.2.2 Parameter Description

8315 TGI 8215 L&J Tankway Communications Interface ModuleVarec, Inc. 173.2.2 LED Indicators (D1-D6)The LED displays indicate the status of the Mo

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8215 L&J Tankway Communications Interface Module Tank Gate Interface18 Installation and Operations ManualFigure 3-4: Input Circuit3.2.5.1 Connect

Strona 33 - 4.3.2 Change of State Format

8315 TGI Software DescriptionVarec, Inc. 194 Software DescriptionThe Tank Gate Interface software platform is based on a real-time, multi-tasking ope

Strona 34 - 4.3.4 Modbus Communications

8315 TGI Varec, Inc. iCopyrightAll rights reserved. Printed in the United States of America.Except as permitted under the United States Copyright Act

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Software Description Tank Gate Interface20 Installation and Operations Manual4.1.4 CommunicationsThere are two communications tasks - one for each of

Strona 36 - 4.3.6 GWBLK method

8315 TGI Software DescriptionVarec, Inc. 214.1.8 System TasksSystem tasks include the Calendar Task, which manages Time and Date functions. Other sys

Strona 37 - Varec, Inc. 27

Software Description Tank Gate Interface22 Installation and Operations ManualThe user-related parameters are the Config, Command and Dynamic parameter

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8315 TGI Software DescriptionVarec, Inc. 23PntCheckSum ParameterThe PntCheckSum is a CRC-16 checksum of the Configuration Parameters of a point. Most

Strona 39 - 4.4 Common Software Blocks

Software Description Tank Gate Interface24 Installation and Operations ManualWhen FuelsManager is the Host system, the Change of State method has the

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8315 TGI Software DescriptionVarec, Inc. 25The Modbus Slave protocol handler is flexible, allowing the user to set options for handling several aspec

Strona 41 - 4.4.4 Emulator (EMU)

Software Description Tank Gate Interface26 Installation and Operations Manual4.3.5 Fixed Modbus MapFor each version of the Tank Gate Interface, there

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8315 TGI Software DescriptionVarec, Inc. 27Figure 4-2: Adding a GWBLK point in View RTUFigure 4-3: Configure the GWBLK in View RTU

Strona 43 - 4.4.5 EMU Gateway (EMUGW)

Software Description Tank Gate Interface28 Installation and Operations ManualIn this example, the Modbus register map is configured according to the f

Strona 44 - 4.4.6 Gateway Block (GWBLK)

8315 TGI Software DescriptionVarec, Inc. 294.4 Common Software BlocksThis section describes Software Blocks included with the base unit of the 8315 T

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Tank Gate Interfaceii Installation and Operations ManualTerms of UseThe information provided in this document is provided "as is" without wa

Strona 46 - 4.4.8 Modbus Gateway (MODGW)

Software Description Tank Gate Interface30 Installation and Operations ManualApplicationThe COM point controls the operation of Host and Slave communi

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8315 TGI Software DescriptionVarec, Inc. 314.4.3 Floating Point Register (FPREG)The Floating Register point provides four bytes of storage in IEEE fl

Strona 48 - 4.4.9 Scaler Point (SCALER)

Software Description Tank Gate Interface32 Installation and Operations ManualApplicationThe Emulator point (EMU) provides a communication interface be

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8315 TGI Software DescriptionVarec, Inc. 334.4.5 EMU Gateway (EMUGW)The EMU Gateway point is used to manage scanning functions for the EMU point. Sta

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Software Description Tank Gate Interface34 Installation and Operations ManualApplicationThe EMUGW point is automatically created when the TankView (TS

Strona 51 - Varec, Inc. 41

8315 TGI Software DescriptionVarec, Inc. 35ApplicationThe GWBLK point is a look-up table used by the Modbus Slave protocol handler. Up to sixteen add

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Software Description Tank Gate Interface36 Installation and Operations ManualThe DataMode can also control if the data is changed to 0xFFFF if the dat

Strona 53 - 5.1.1 Parameters

8315 TGI Software DescriptionVarec, Inc. 37ApplicationThe MODGW point provides status information for the communications with any Modbus masters used

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Software Description Tank Gate Interface38 Installation and Operations Manual4.4.9 Scaler Point (SCALER)The Generic Scaling point allows you to perfor

Strona 55 - 5.1.2 Application

8315 TGI Software DescriptionVarec, Inc. 39ApplicationThe SCALER point allows you to perform simple math functions such as conversion of units. The S

Strona 56 - Tank Gate Interface

8315 TGI Varec, Inc. iiiSafety Precaution DefinitionsCaution! Damage to equipment may result if this precaution is disregarded.Warning! Direct injury

Strona 57 - 5.2.1 Parameters

Software Description Tank Gate Interface40 Installation and Operations Manual

Strona 58 - 5.2.2 Application

8315 TGI L&J Tankway Software BlocksVarec, Inc. 415 L&J Tankway Software BlocksThis chapter describes the Software Blocks that are included i

Strona 59 - 5.3.1 Parameters

L&J Tankway Software Blocks Tank Gate Interface42 Installation and Operations Manual

Strona 60 - 5.3.2 Application

8315 TGI Varec, Inc. 435.1 L&J MCG1000 Tank Gauge (LJ1000)The LJ1000 point provides an interface to L&J MCG1000 Tank Gauge transmitters. This

Strona 61 - Varec, Inc. 51

Tank Gate Interface44 Installation and Operations ManualMaxtime Specifies the maximum time (in secs) between automatic Change of State data being sent

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8315 TGI Varec, Inc. 455.1.2 ApplicationThe LJ1000 point provides an interface to L&J MCG1000 Direct Digital Gauges. L&J Model 1000 Tank gaug

Strona 63 - 5.4.1 Parameters

Tank Gate Interface46 Installation and Operations Manual

Strona 64 - 5.4.2 Application

8315 TGI Varec, Inc. 475.2 L&J MCG1200 Tank Gauge (LJ1200)The LJ1200 point provides an interface to the L&J MCG1200 Data Acquisition Interfac

Strona 65 - Varec, Inc. 55

Tank Gate Interface48 Installation and Operations Manual5.2.2 ApplicationThe LJ1500 point provides an interface to the L&J MCG1200 Data Acquistion

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8315 TGI Varec, Inc. 495.3 L&J MCG1500 Tank Gauge (LJ1500)The LJ1500 point provides an interface to L&J MCG1500 Tank Gauge transmitters. This

Strona 67 - 5.5 L&J Scanner (LJSCAN)

Tank Gate Interfaceiv Installation and Operations Manual

Strona 68 - 5.5.3 Fast Scan

Tank Gate Interface50 Installation and Operations Manual5.3.2 ApplicationThe LJ1500 point provides an interface to L&J MCG1500 Servo Gauges. L&

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8315 TGI Varec, Inc. 51ScanningScanning begins when the Module is assigned. The DevType must match the configuration of the transmitter. Conversion f

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Tank Gate Interface52 Installation and Operations Manual

Strona 71 - 6 Installation

8315 TGI Varec, Inc. 535.4 L&J MCG2000 Tank Gauge (LJ2000)The LJ2000 point provides an interface to L&J MCG2000 Tank Gauge transmitters. This

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Tank Gate Interface54 Installation and Operations Manual5.4.2 ApplicationThe LJ2000 point provides an interface to L&J MCG2000 Gauges. L&J Mod

Strona 73 - Varec, Inc. 63

8315 TGI Varec, Inc. 55ScanningScanning begins when the Module is assigned. The DevType must match the configuration of the transmitter. Conversion f

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Tank Gate Interface56 Installation and Operations Manual

Strona 75 - 7Using ViewRTU

8315 TGI Varec, Inc. 575.5 L&J Scanner (LJSCAN)The L&J Scanner point is used in conjunction with L&J Tank (LJ1000, LJ1500 and LJ2000) gau

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Tank Gate Interface58 Installation and Operations Manual5.5.2 ApplicationThe LJSCAN point monitors the status of the Model 8215 Tank Gauge Interface.

Strona 77 - 7.5.1 The File Menu

8315 TGI Varec, Inc. 59gauges are read from the Fast Scan List. When a Normal Scan Cycle occurs, gauges are read from the Normal Scan List. The RKSC

Strona 78 - 7.5.2 The Point Menu

Varec, Inc. vContents1Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Ve

Strona 79 - Varec, Inc. 69

Tank Gate Interface60 Installation and Operations Manual

Strona 80 - Figure 7-7: Edit Point dialog

8315 TGI InstallationVarec, Inc. 616 InstallationBefore attempting installation, review the Safety Precautions below. Installation and maintenance pe

Strona 81 - 7.5.3 The Config Menu

Installation Tank Gate Interface62 Installation and Operations Manual6.3 InstallationStandard systems are shipped with the motherboard and tank gauge

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8315 TGI InstallationVarec, Inc. 63sFigure 6-2: Tank Gate Interface Dimensions197204125

Strona 83 - 7.5.4 The Communications Menu

Installation Tank Gate Interface64 Installation and Operations Manual6.3.4 GroundingTo allow use in harsh industrial environments, the Tank Gate Inter

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8315 TGI Using ViewRTUVarec, Inc. 657Using ViewRTU7.1 OverviewThis chapter describes the software used to configure the Tank Gate Interface. This cha

Strona 85 - 7.5.5 The Options Menu

Using ViewRTU Tank Gate Interface66 Installation and Operations ManualExecute the ViewRTU program,1. Select the ViewRTU program group from the Windows

Strona 86 - 7.5.6 The Help Menu

8315 TGI Using ViewRTUVarec, Inc. 677.4.1 ViewRTU windowThis main window allows the user to perform the commands necessary to configure the Tank Gate

Strona 87 - 7.6.1 Overview

Using ViewRTU Tank Gate Interface68 Installation and Operations ManualNewThe user is able to create a new configuration file by clicking on the New pu

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8315 TGI Using ViewRTUVarec, Inc. 69Figure 7-5: Dialog viewed when adding a new pointSelect Point to Add dialog boxThis dialog box displays a list of

Strona 89 - Varec, Inc. 79

Contentsvi Installation and Operations Manual4.1.6 Data Scanning Task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 90 - 7.6.3 To modify a Value

Using ViewRTU Tank Gate Interface70 Installation and Operations ManualFigure 7-7: Edit Point dialogEdit Point dialogThis dialog box contains all dynam

Strona 91 - Varec, Inc. 81

8315 TGI Using ViewRTUVarec, Inc. 717.5.3 The Config MenuFigure 7-9: The Configuration MenuDownload Database to RTUThe Download Database to RTU optio

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Using ViewRTU Tank Gate Interface72 Installation and Operations ManualFigure 7-12:Spreadsheet Mode Edit windowPasswordThe user can use the Password op

Strona 93 - Varec, Inc. 83

8315 TGI Using ViewRTUVarec, Inc. 73Note Make sure that you write down the password and store it in a secure place.Changing the Password• Select Con

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Using ViewRTU Tank Gate Interface74 Installation and Operations ManualPort Communications Setup dialogThis dialog box allows the user to enter the spe

Strona 95 - Varec, Inc. 85

8315 TGI Using ViewRTUVarec, Inc. 757.5.5 The Options MenuFigure 7-19:The Options MenuConvert Configuration FilesThe Convert Configuration Files opt

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Using ViewRTU Tank Gate Interface76 Installation and Operations Manualthat you organize the directories with names corresponding to the Tank Gate Inte

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8315 TGI Using ViewRTUVarec, Inc. 777.6 Using ViewRTUBy using ViewRTU, the user is able to define or modify sub-programs called Software Blocks. Sof

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Using ViewRTU Tank Gate Interface78 Installation and Operations Manual7.6.2 Configuring Single PointsConfiguring the point involves entering configura

Strona 99 - Varec, Inc. 89

8315 TGI Using ViewRTUVarec, Inc. 79Edit (Digital) Point dialogThis window is used to view and modify the Dynamic and Configuration parameters of the

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Tank Gate InterfaceVarec, Inc. vii6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 101 - 8 Troubleshooting

Using ViewRTU Tank Gate Interface80 Installation and Operations ManualPreviousThe Previous push-button allows the user to step through multiple points

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8315 TGI Using ViewRTUVarec, Inc. 81To modify a value• Double-click the desired parameter to enter a new value. The following example Modify Point d

Strona 103 - 8.2.4 Performing a Hard Reset

Using ViewRTU Tank Gate Interface82 Installation and Operations ManualOnly valid references appear in the list boxes contained in this dialog box. The

Strona 104 - 8.3 Maintenance

8315 TGI Using ViewRTUVarec, Inc. 83Figure 7-28:Spreadsheet Mode: Entering point parameter dataSpreadsheet ModeThis window displays a list of all the

Strona 105 - • Close the enclosure door

Using ViewRTU Tank Gate Interface84 Installation and Operations ManualThe Edit MenuFigure 7-30:Spreadsheet Mode: The Edit MenuCopyThe Copy option allo

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8315 TGI Using ViewRTUVarec, Inc. 85Figure 7-31:Spreadsheet Mode: Copying and Pasting point parameter data rows.Note If the number of rows and column

Strona 107 - A Appendix - Order Codes

Using ViewRTU Tank Gate Interface86 Installation and Operations Manual1. Click on each desired cell or column.2. Select Set Value from the Edit menu.

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8315 TGI Using ViewRTUVarec, Inc. 87Figure 7-35:Spreadsheet Mode: Viewing selected parameter types dialogThe user is able to select any combination o

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Using ViewRTU Tank Gate Interface88 Installation and Operations ManualFigure 7-36:Spreadsheet Mode: Hiding columnsThe user can unhide a row or column

Strona 110 - Document Code

8315 TGI Using ViewRTUVarec, Inc. 89Displaying the Point Connections window.• Double-click on one of the icons to display the Point Connections wind

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